hzeller / gaggia-pid

PID controller, useful for e.g. coffee machines.

PID controller for Gaggia Classic

Temperature Sensor

Using the Max31725 for nice high accuracy and fast temperature updates. Also a bit overengineered, but that is what I had lying around.

The sensor is on a little PCB (which you find in the sensor-mount/ directory. Glued into the existing brass screw-cups the original bimetallic sensor was in (using JB Weld, which is a sufficiently high-temperature epoxy), then wired up with silicone wiring and sealed with silicone.

Mount on the side of the boiler where the original brew temp sensor was.

PCB	Preparing mount	Glued in cup	Sealed

PID Controller

Runs on a conventional Arduino Nano.

To program, get avr-gcc and avrdude. The Makefile takes care of compiling and flashing:

cd firmware
make flash

The sytem is powered with a sealed 5V power supply CUI PSK-3D-5. The Solid State Relay is a Panasonic AQJ112V.

The USB connector is arranged in a way that it is reachable through one of the opening on the back. From the front, the machine is entirely unaltered (unlike many of the somewhat ugly PID mods of this machine).

You connect with a serial console to the PID controller, adjust PID parameters and watch an ASCII-art 'graphical' output of the temperature sensor (see the picture with the Laptop in view and the rising temperature displayed).

PID parameters can be tuned with the interface presented on the serial interface and stored in EEPROM.

Serial interface running by default on 38400 bps:

tio -b 38400 /dev/ttyUSB0

Menu:

#            ☕ Gaggia PID controller
#(c) 2021 Henner Zeller  |  GNU Public License
#Commands
#       l - Start log to console. Stop with any key.
#       L - Ditto. With 'graph'
#       n - Now. Print PID parameters, last temp and control out.
#
#       s <setpoint> - set setpoint.
#       p <Kp>       - set proportional gain.
#       i <Ki>       - set integral gain.
#       d <Kd>       - set derivative gain.
#
#       w - Write PID parameters to EEPROM.
#       r - Restore PID parameters from EEPROM.
#       h - This help

Components	Mounted	Back	Settings via USB